Welcome to Rapid TCT 2021 at the Essentium booth, where we’re about to introduce you to the world’s first truly independent IDEX machine – the HSE 280i HT. But what exactly is IDEX? It stands for Independent Dual Extruder, which means it has two different nozzles that can move independently, allowing you to print two different parts simultaneously.
What sets this machine apart is its exceptional speed. It’s one of the fastest 3D printers globally, capable of reaching speeds of over 1000 millimeters per second. The extrusion rates are remarkable, making it ideal for high-speed and high-quality production. In comparison to traditional FDM machines that might take hours to produce a part, the HSE 280i can accomplish the same task in as little as two hours.
Built for the Long Haul
This machine is built to last, designed to be securely bolted to the ground for the next decade. It’s constructed with the durability and precision of a CNC machine. The engineers behind this innovation have over 30 years of experience in the semiconductor manufacturing market, ensuring a robust and reliable offering.
Material Flexibility
One of the standout features is its open material system. You can use a wide range of materials, including PEEK, ULTEM, PEEK, ABS, PCTG, and more. The machine is equipped with individual heated dry boxes for material spools, ensuring that moisture doesn’t affect the printing process.
Efficient Extrusion
The printer’s unique filament buffer allows for smooth and fast extrusion. Even with rapid movements, it can maintain precision thanks to this innovative buffer system. It also uses an infrared heating system, which heats the parts directly rather than the entire chamber, allowing for quicker startup times.
User-Friendly Interface
The interface is user-friendly, providing real-time data on extruder current, velocity, tool velocity, temperatures, and more. You can adjust settings on the fly, making it a versatile tool for production.
Production at Scale
Essentium’s IDEX machine excels in high-speed, high-quality production. Here’s a glimpse of the impressive time savings it offers:
- An Ultem™ 9085 part that typically takes 20 hours to print can be completed in just 7.5 hours.
- A test socket for prosthetics, usually requiring 6.5 hours, can be printed in 3 hours.
- A complex assembly jig that takes 4 hours and 30 minutes on a standard machine can be done in 2 hours and 53 minutes.
Pushing the Boundaries
Essentium’s materials expertise is evident in its innovative offerings. They have materials suitable for semiconductor manufacturing and even molds for various plastics, such as silicone. Their 3D printing technology enables them to print PEEK polyether ketone parts with impressive layer adhesion.
When it comes to printing with materials like PCTG at speeds of 800 to 1000 millimeters per second, the time savings are even more remarkable.
Stacking Parts with Support Material
One unique feature of the HSE 280i HT is the ability to stack multiple parts using support material. For instance, a part that typically takes nearly 49 hours to print can be produced in just 15 hours and 47 minutes, providing significant time savings for your business.
Join the Revolution
Essentium’s IDEX machine is a game-changer for 3D printing. If you’re looking to boost your production scale, speed, and quality, this is the solution you’ve been waiting for. Made in the USA, Essentium’s focus on professional, high-quality production makes them a top choice for businesses looking to revolutionize their 3D printing capabilities.
If you have any questions or want to explore how this technology can benefit your business, visit VisualMinder.com. Our team is here to assist you in finding the right solution for your production needs.