Welcome to the world of 3D printing materials, where innovation knows no bounds. I’m here to shed light on some high-performance materials that can take your 3D printing projects to the next level. If you’re intrigued by the possibilities of ULTEM, PEEK, PSU, and more, keep reading!
The 3DX Tech Difference
At 3DX Tech, we’re not just another filament company. We’ve been mastering the art of materials for half a decade in Grand Rapids, Michigan. What sets us apart is that we formulate our materials in-house, giving us the ability to create specialty blends. Our product range spans from common materials like PLA and ABS to high-performance options like PEEK, ULTEM, and even carbon fiber variants.
The Mighty ULTEM 1010
Let’s dive into ULTEM, specifically ULTEM 1010. It’s renowned for its top-tier performance in the world of 3D printing. With a Glass Transition Temperature (Tg) of 217°C and a maximum use temperature of around 205°C, this material excels in various aspects. ULTEM 1010 offers remarkable chemical resistance, thermal properties, and mechanical strength. However, it’s not without its challenges; it can be a bit tricky to print due to its brittleness.
Meet ULTEM 9085
If you’re looking for a more user-friendly version of ULTEM, ULTEM 9085 is your answer. It shares the same family traits but with a lower Tg of approximately 185°C. This slight modification makes ULTEM 9085 more ductile and easier to print while maintaining its high-performance characteristics. It’s also FAA certified for flame, smoke, and toxicity (FST), making it a perfect fit for aerospace applications.
The Magic of Carbon Fiber ULTEM
Now, here’s where things get fascinating. Carbon fiber ULTEM, a game-changer in 3D printing. By infusing ULTEM 1010 with high-strength carbon fibers, we’ve made this material much easier to print. The carbon fibers work like a charm, minimizing issues like shrinkage and warping. Carbon fiber ULTEM excels in thermal properties and mechanical strength, making it a go-to choice for various applications.
The Versatility of PEEK
PEEK (Polyetheretherketone) is a familiar name in the 3D printing world. It’s part of a group of materials known as Polyaryletherketones (PAEKs). PEEK offers impressive characteristics, including a high melt temperature, typically around 400-410°C. With a solid melting point at 343°C, it’s a robust option for many applications.
PEKK: PEEK’s User-Friendly Cousin
For those who want the benefits of the PAEK family without the extreme print temperatures, PEKK is a fantastic alternative. PEKK is a copolymer with a lower melt temperature, usually in the range of 350-360°C. This feature makes PEKK more accessible to a wider range of 3D printers while retaining high-performance qualities. It’s an exciting material that bridges the gap.
Discover the Versatile PSU
Now, let’s talk about PSU (Polysulfone). It belongs to the family of sulfone polymers, which includes PS (Polysulfone) and PPSU (Polyphenylsulfone). PSU shines with its remarkable thermal properties and is more ductile than ULTEM 1010. While it has a slightly lower Tg, PSU performs exceptionally well at high temperatures, making it a valuable choice in various industries.
The Power of Carbon Nanotubes
Carbon nanotubes are a game-changer when it comes to creating electrostatic dissipation (ESD) grades for 3D printing materials. Their unique advantage is that you only need a small amount, typically 2-3%, to achieve a steady surface resistance of 10^6 to 10^7 ohms/square. This maintains ESD properties without making the material stiff and brittle, as would be the case with carbon fibers or carbon black. Carbon nanotubes are not just efficient; they also enhance printing quality.
So, there you have it – a glimpse into the world of high-performance 3D printing materials. Whether you’re reaching for the stars in aerospace or diving into cutting-edge applications, these materials offer a wealth of possibilities. They are the key to taking your 3D printing projects to new heights. Explore the world of ULTEM, PEEK, PEKK, PSU, and more, and unlock the true potential of 3D printing.