3D Scanning the Tesla Frunk: New Demo

Introduction: Starting a Scanning Business

Embark on the journey of 3D scanning a Tesla Model Y frunk, a compelling case study for launching a scanning business. The process involves three key steps: data gathering, data cleaning, and reverse engineering to create a full CAD model.

The Scanner: FreeScan Combo

Utilizing the FreeScan Combo, a Metrology-grade scanner with both infrared and laser modes, we focus on laser mode for its speed and precision. This scanner is a valuable tool that empowers businesses to offer scanning services and sell detailed data.

Scanning Process with Laser Mode

Switching to laser scan mode, we meticulously capture the entire frunk, ensuring top and bottom coverage along with mounting points. The FreeScan Combo’s 26 laser line cross mode facilitates rapid data gathering, offering up to 150 frames per second on the screen.

Data Cleaning for Precision

After scanning, we delve into data cleaning to enhance precision. Utilizing features like connected domain, we selectively remove unnecessary data, resulting in a cleaner scan. The goal is to retain only essential details for further processing.

Aligning Scans and Overcoming Challenges

Aligning scans becomes crucial for a complete model. Facing challenges such as flexible plastic deflection, we adapt our approach. Additional scans are performed to cover all angles, ensuring a comprehensive and accurate digital replica.

Infrared Mode for Interior Scanning

Transitioning to infrared mode, we scan the inside of the frunk for mounting points without the need for markers. This mode uses feature and color detection for tracking, providing valuable insights into the frunk’s interior design limitations.

Conclusion: A Comprehensive 3D Scanning Project

Completing the scanning project, we now have detailed data on the frunk, both exterior and interior. This comprehensive approach ensures a digital replica with ample detail for the client’s specific needs. Starting a 3D scanning business? Consider the FreeScan Combo for your venture!

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